Manufacturing Software Development — MES, IIoT, ERP Integration & QMS
Custom manufacturing technology for plant managers, IT leaders, and operations teams — Manufacturing Execution Systems (MES), ERP integration (SAP, Oracle, Dynamics), IIoT factory monitoring, predictive maintenance, QMS, supply chain visibility, and OEE analytics. 90+ manufacturing projects. 15+ years.
What We Build for Manufacturing
MES, ERP integration, production scheduling, QMS, IIoT monitoring, predictive maintenance, supply chain visibility, traceability, digital work instructions, and OEE analytics.
Manufacturing Execution System (MES)
Custom MES for shop floor control — production order management and dispatch, work centre and machine scheduling, digital work instructions, real-time WIP tracking, operator task management, production reporting (yield, scrap, cycle time), integration with ERP (SAP, Oracle, Dynamics), barcode/RFID scan points, and shift handover and downtime logging.
ERP Integration & Customisation
Manufacturing ERP integration — bi-directional sync of production orders, BOM, routing, inventory, and quality data between MES/custom applications and SAP (S/4HANA, Business One), Oracle ERP Cloud, Microsoft Dynamics 365, Epicor, Infor, or NetSuite. Custom ERP modules for industry-specific processes that off-the-shelf ERP does not cover. API middleware and iPaaS (MuleSoft, Azure Integration Services).
Production Planning & Scheduling
Advanced production scheduling — finite capacity scheduling, machine and labour resource allocation, what-if scenario simulation, demand-driven MRP, sales order-to-production order conversion, customer promise date calculation, bottleneck identification, priority rules management, and visual Gantt chart scheduling board with drag-and-drop rescheduling for planners.
Quality Management System (QMS)
Digital QMS for manufacturing — inspection plan management, incoming quality control (IQC), in-process inspection and SPC (statistical process control), final inspection, non-conformance (NCR) and corrective action (CAPA) management, supplier quality management, document control (SOPs, work instructions, inspection forms), audit management, and FDA 21 CFR Part 11 / ISO 9001 compliance support.
IoT / IIoT Factory Monitoring
Industrial IoT data platform — machine connectivity (OPC-UA, MQTT, Modbus, RS-232/485), PLC and SCADA data collection, edge computing for local processing, cloud IoT platform integration (AWS IoT Core, Azure IoT Hub), real-time OEE (Overall Equipment Effectiveness) dashboard, energy monitoring, alarm and notification system, and historian data storage with trend analysis.
Predictive Maintenance Platform
AI-driven predictive maintenance — sensor data collection (vibration, temperature, current, acoustic), anomaly detection models, remaining useful life (RUL) prediction, maintenance alert and work order generation, historical fault pattern analysis, integration with CMMS (Computerised Maintenance Management System), and maintenance analytics dashboards for plant engineers and managers.
Manufacturing Technology We Work With
OPC-UA, MQTT, Node.js, Python, SAP BAPI, Oracle REST, Dynamics 365 API, InfluxDB, AWS IoT, and the full industrial connectivity ecosystem.
How We Work with Manufacturers
Custom MES build, IIoT/predictive maintenance platform, or ERP integration sprint — structured for factory environments and phased production rollouts.
- Manufacturers with paper-based or spreadsheet production tracking
- Factories losing yield to untracked scrap and rework
- Plants needing real-time OEE measurement across all production lines
- Manufacturers integrating shop floor data with their ERP for the first time
- Manufacturers with high unplanned downtime cost
- Plants with aging machines that break without warning
- Factories needing real-time energy monitoring for ESG reporting
- Maintenance teams moving from reactive to condition-based maintenance
- Manufacturers manually re-keying production data into ERP
- Plants needing real-time inventory and WIP visibility in ERP
- Factories connecting a new MES or QMS to their existing ERP
- Companies implementing SAP S/4HANA and needing MES connectivity
Manufacturing Technology Clients
Plant directors, operations leaders, and quality managers on building manufacturing technology with 1Solutions.
1Solutions built our custom MES for a 6-line automotive components plant. The system handles production order dispatch, digital work instructions, in-process quality checks, and real-time OEE. Integrated with our SAP S/4HANA system. OEE improved from 62% to 81% in the first 6 months. Their manufacturing domain knowledge was exceptional — they understood our process before writing a single line of code.
We hired 1Solutions to build an IIoT predictive maintenance platform for our 80-machine food processing plant. The system collects sensor data from all machines, flags anomaly patterns, and generates maintenance work orders before failure. Unplanned downtime dropped 38% in the first year. The ROI justified the entire project cost in 4 months.
1Solutions built our quality management system and connected it to our Oracle ERP. The QMS handles IQC, in-process inspection, SPC charts, NCR/CAPA workflows, and supplier scorecards. First-pass yield went from 91% to 97.4% within a year of go-live. Achieving ISO 9001:2015 recertification was significantly smoother because all our quality data was properly captured.
Why Manufacturers Choose 1Solutions
Factory floor protocol expertise, ERP integration depth, OEE improvement focus, regulatory compliance, edge-to-cloud architecture, and phased plant rollout methodology.
90+ Manufacturing Projects
1Solutions has built MES, QMS, IIoT platforms, ERP integrations, and supply chain tools for manufacturers in automotive, food & beverage, pharmaceuticals, electronics, and precision engineering across the UK, US, AU, and CA.
Shop Floor Protocol Expertise
OPC-UA, MQTT, Modbus, PROFINET, and direct PLC/SCADA integration — we connect real machines, not just databases. Our engineers understand factory automation protocols and safety constraints.
ERP Integration Depth
SAP (BAPI/RFC, S/4HANA REST API), Oracle, Dynamics 365, Epicor, and Infor — bi-directional data sync for production, BOM, inventory, quality, and cost data. We know the data models, not just the APIs.
OEE Improvement Focus
We measure OEE at baseline before a project starts and track improvement as the primary KPI. Our MES and IIoT platforms are designed to surface the specific losses (availability, performance, quality) that will move OEE in your plant.
Regulatory Compliance Support
FDA 21 CFR Part 11 (pharma/medical device), ISO 9001 QMS, GS1 traceability, and IATF 16949 (automotive) — we have delivered compliant systems in regulated manufacturing environments.
Edge to Cloud Architecture
Edge computing for low-latency factory decisions (sub-100ms PLC feedback), combined with cloud analytics for OEE trending, predictive maintenance, and executive reporting — not one-size-fits-all cloud-only architecture.
Phased Rollout Approach
Manufacturing software rollouts cannot stop production. We use phased deployment — one line or one machine at a time — with parallel-run periods, operator training, and a proven rollout playbook built over 90+ projects.
Post-Launch Manufacturing Support
MES and IIoT platforms are mission-critical. SLA-backed post-launch support with P1 response under 2 hours, 24/7 monitoring during peak production periods, and on-site support for major plant changes.
Build Your Manufacturing Platform
Share your manufacturing technology requirements — MES, IIoT, ERP integration, or QMS — and we will respond within 24 hours with a proposal, timeline, and team composition.
Technical proposal within 24–48 hours
OPC-UA, SAP, and IIoT specialists on every project
NDA signed before any technical discussions
90+ manufacturing projects — MES, IIoT, QMS, ERP integration
Phased factory rollout, on-premise support, SLA-backed delivery
Tell Us About Your Manufacturing Project
Manufacturing Software — FAQ
MES, IIoT, ERP integration, predictive maintenance, QMS, traceability, and compliance questions answered.